Pressure Die Casting

50 to 100000+ low-volume manufacturing to volume manufacturing

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Pressure Die Casting Service

Samshion offers a high quality high pressure die casting service. If you are looking to cost effectively produce parts from the hundreds to the tens of thousands, pressure die casting is a cost effective and repeatable solution.  When combined with our core competence in precision machining and finishing capabilities, we can offer you a highly cost effective and reliable service. Our team of die casting experts will work with you on your design and provide you with a free Design for Manufacture (DFM) analysis when you send us your CAD data for quotation. 

What's Pressure Die Casting?

Pressure die-casting is the process of injecting molten alloys of aluminum, zinc, or magnesium alloy into a die. After the part comes out of the die, gates are removed. If required the parts can be post machined, sanded, or polished. A myriad of finishes can be used, such as chromate conversion, electroplating, or painting offer superior corrosion resistance or visual appearance. 

Advantage of die casting:

● Die casting is cost effective.
● Die casting tools last for many shots
● Is capable of producing complex geometries with excellent repeatability. 
● The parts can be precision machined after casting to allow for assembly with other components. 
● Excellent surface quality ,post spraying, electroplating and much more.

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Die casting material

● Aluminum alloy:

It is suitable for high strength, low weight applications with good corrosion resistance and mechanical properties, high thermal conductivity. Due to its superior mechanical properties, aluminum is one of the most common materials used in die casting

● Zinc alloy:

Easy to cast with a low melting point and long die life. Zinc alloy die casting is mainly used for high ductility parts requiring electroplating.

● Magnesium alloy:

it is the lightest metal among the metals commonly used in pressure die casting.  With high strength,  has excellent heat dissipation, and is generally stronger than aluminum alloy. Magnesium alloy die casting is used for light components with high strength to weight ratio.

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