The functional structure design of Die Casting


2021-01-29 13:34

Die Casting is a kind of pressure-casting part. It uses a pressure-casting mechanical die-casting machine equipped with a casting mold to pour liquid copper, zinc, aluminum or aluminum alloy into the inlet of the die-casting machine, and then die-cast by the die-casting machine , Casting copper, zinc, aluminum parts or aluminum alloy parts with the shape and size constrained by the mold. Die Casting functional structure design is the core of Die Casting structure design. It determines the size, wall thickness and shape required to realize the function of Die Casting, and checks the deformation, fatigue, wear, etc. of Die Casting during static load or dynamic load use. To meet the stability of its use. Designing the functional structure of Die Casting requires not only the quality and technical ability of mechanical structure design and machining, but also comprehensive basic knowledge of die-casting alloy, die-casting molding process, and die-casting mold design to make the design The functional structure can meet the various technical requirements specified by Die Casting and the functions and performance within the service life, and it is reliable and economical.


1. Stress

Pressure is the basic feature of die-casting process. The filling flow and compaction of molten metal are all completed under the action of pressure. Pressure is divided into dynamic injection force and pressurized injection force. The function of dynamic injection force is to overcome various resistances and ensure that the molten metal reaches a certain speed during filling. The function of pressurized injection force is to compact Die Casting after filling, increase the density of Die Casting, and make the outline of Die Casting clear. The injection force exerts pressure on the molten metal through the injection punch.


2. Expanding force

During the die-casting process, under the action of specific pressure, when molten metal fills the cavity, a certain pressure is applied to the cavity wall and parting surface, which is called expansion force. At the end of the die-casting process, that is, when the pressurized specific pressure is transmitted to the die-casting mold through the molten metal, the expansion force is relatively large, which is an important parameter for the strength and rigidity check of the die-casting machine model and support plate for Die Casting. In the process of speed die-casting, speed is directly affected by pressure, and together with pressure, it plays an important role in internal quality and surface contour definition. The speed has two forms: injection speed and gate speed.


3. Injection speed

The injection speed is also called the punch speed. It is the speed at which the injection punch in the pressure chamber pushes the molten metal, that is, the speed of the injection punch. The injection speed changes during the injection process. It can be divided into two stages, low speed and high speed. The speed control valve of the Die Casting machine can be used for stepless speed regulation. Inner gate speed Inner gate speed is the linear velocity at which molten metal enters the cavity through the inner gate. Higher gate speed, even with lower specific pressure, can quickly fill the cavity with molten metal before solidification, obtain Die Casting with clear outline and smooth surface, and increase the dynamic pressure of molten metal. If the gate speed is too high, it will also bring a series of problems, mainly because it is easy to envelop the gas to form bubbles; the molten metal enters the cavity in mist, and adheres to the cavity wall and the subsequent molten metal cannot be fused to form surface defects And oxidation inclusions, accelerate the wear of the die-casting mold, etc.

Related Blog



3D printing from China manufacturer's complete printing knowledge

3D printing from China manufacturer is a kind of rapid prototyping technology, also known as additive manufacturing. It is based on digital model files, using powdered metal or plastic and other bondable materials to construct by layer-by-layer printing. Object technology.



3D printing from China manufacturer's slice processing knowledge

The printer reads the cross-sectional information in the file, prints these cross-sections layer by layer with liquid, powder or sheet-like materials, and then glues the cross-sections of each layer in various ways to create an entity. The characteristic of this technology is that it can make almost any shape of objects.



Aluminum Extrusion CNC process flow?

Most aluminum extruders use the traditional machined extrusion process with an extruder-on-a-boiler to form the aluminum-alloy bed in a large chamber.



Aluminum Extrusion CNC features?

A standard 5mm 3D printer extrusion can use standard 0.75mm filament to 3D print some parts5mm material is the easiest to print at the speed of the 3D printer.



How much do you know about stamping forming knowledge of china Metal products supplier?

The china Metal products supplier industry includes structural china Metal products supplier manufacturing, metal tool manufacturing, container and metal packaging container manufacturing, stainless steel and similar daily-use china Metal products supplier manufacturing, etc.



China Rapid tooling introduces the relevant knowledge of the design principle of the mold maker!

Different molding mold makers have been used in many fields. In addition, the manufacturing technology of professional mold maker has changed and developed in these years. Therefore, in this part, the general design rules of vacuum molding mold maker are summarized.

We aim to develop world class innovation capabilities

Keeping us the forefront cutting edge of digital manufacturing technologies

Copyright(C) Samshion Rapid Co.,Ltd All rights reserved.2010-2020 All rights reserved 

Powered by   zhongshan    SEO license